SAFETY IN AUTOMATED GATE INSTALLATIONS: BEST PRACTICES FOR INSTALLERS, OPERATORS, AND SERVICE TECHNICIANS
March 3, 2025
Automated gates provide enhanced security, efficiency, and convenience, but without the correct installation, operation, and maintenance, they can pose serious safety risks. As the industry moves towards a unified body for gate safety standards in Australia, it is essential for installers, facility managers, and end users to prioritise safety at every stage.
A well-installed and properly maintained automated gate should provide seamless functionality without compromising safety. Whether it’s for residential, commercial, or industrial applications, the following best practices help ensure long-term safety and compliance.
1. Safe Installation: Getting it right from the start
A gate’s safety and performance start with its correct specification and installation. A poorly installed gate can lead to mechanical failure, misalignment, or potential injury. Here is a list of installation best practices to ensure it’s right from the start;
– Assess the site conditions: Consider terrain, wind exposure, and space constraints before selecting a gate automation system.
– Select the correct motor: Ensure the operator is matched to the gate’s weight, duty cycle, and environment. Industrial sites require heavy-duty automation, while low-cycle applications demand a different level of performance.
– Install safety devices: Every automated gate should be equipped with photocells, safety edges, and force limitation settings to prevent accidents.
– Ensure correct force settings: The gate should operate smoothly without excessive force. Overpowered motors can lead to safety hazards and premature wear.
– Plan for emergency access: All installations should include manual release mechanisms or backup systems for use in case of power failure.
Pro tip: Gate automation should be factored into the project from the beginning, rather than added as an afterthought. This ensures the correct space is allocated and that all safety considerations are met from day one.
2. Safe Operation: Protecting users and the public
Even a properly installed gate can become a risk if misused. Operators, site managers, and property owners must follow basic precautions to ensure safe operation. Here is a list of operating guidelines to ensure user protection;
– Keep the gate’s path clear: Ensure vehicles, pedestrians, and objects are outside the gate’s movement range.
– Maintain visibility: The gate operator should always have a clear view of the gate during operation. If not, additional safety devices should be installed.
– Never override safety features: Photocells, safety edges, and emergency stop functions are critical to preventing injuries and damage.
– Restrict access to controls: Prevent unauthorised use by securing remote controls, keypads, and manual overrides.
– Understand automation limitations: Industrial and high-security sites should integrate gates with access control systems to ensure only authorised entry is granted.
Did You Know? In Europe, automated gates must comply with strict EN12453 safety standards, which require photocells, force limitations, and additional safety measures. As Australia moves towards a national standard, best practices such as these will help installers future-proof their projects.
3.Ongoing Servicing: Preventing hazards before they arise
A gate that is not maintained correctly can fail unexpectedly, leading to security risks, mechanical breakdowns, and safety hazards. Regular servicing ensures that every component continues to function safely and efficiently. Here is a list of important maintenance practices to ensure you prevent hazards;
– Check motor performance: Listen for unusual noises, monitor for slow response times, and check for excessive strain.
– Test all safety devices: Photocells, pressure sensors, and emergency stops should be tested regularly.
– Inspect the structure: Hinges, rollers, and gate tracks should be checked for wear and misalignment.
– Verify control systems: Remote access, keypads, and security integrations must remain functional and up to date.
– Schedule regular servicing: Industrial gates should be serviced at least twice a year, while residential gates require an annual check-up.
Pro Tip: Maintenance should not be reactive. preventative servicing is the best way to avoid costly repairs and ensure long-term safety compliance.
The future of gate safety in Australia
With Australia’s gate automation industry moving towards clearer safety standards, now is the time for installers, specifiers, and facility managers to adopt best practices in safety and compliance.
The responsibility for safety does not end after installation. Safe operation and ongoing maintenance are just as critical in preventing accidents, minimising downtime, and extending the lifespan of automation solutions.
Looking for expert advice on safe gate automation? Downee’s technical team is here to help.
